All of this combined for some really wonky slabs. The jig is adjustable to fit most router bases, we use a Surface Planing Router Bit - 3" Cutting Diameter and a 1.75 horse router. Build the Router Sled. Woodworkers revel in building live-edged furniture, and for good reason: The finished piece can be striking, and it makes great use of wild-looking slabs. Using the Slab Flattening Mill is as easy as sliding your router across the slab and back, moving over a little less than the width of your cutter and repeating until you're done. The Slab Flattening Mill can mill boards up to 40-¾â€ in width and 58-⅜” in length. 1/4″ plywood is best for the base of the sled because the router bit must pass … Extended Slab Flattening Mill. It works best with a variable speed router of 2 horsepower or more and spoilboard router bits. Just google "mwawoodworks" and you'll find my blog. Home It works best with a variable speed router of 2 horsepower or more and spoilboard router bits. Big Trees: We don’t have a lot of trees around for milling the size of what they had in the early days, but there are still some slabs to be had in the 36-60 inch width range.Most of the time, this is about as big as the mills’ equipment is anyways. And who wants a table that isn’t flat? Attaching the hairpin legs. Posted in r/DIY by u/mwawoodworks • 1 point and 2 comments Available in 4 sizes. This is really a simple build. The details in the magazine article were a little sparse since they are depe… Tool: Slab Flattening Mill Manufacturer: Woodpeckers Cost: Basic mill for $799.99, Extended mill for $999.99. Length-wise, we can still find slabs in the 16-20ft+ range in various widths. This slab jig will help you make wood slab projects flat! Use the drill and screws to attach the hairpin legs to your slab. With this setup, you can easily flatten slabs up to 38" wide by 57" long. Creating beautiful furniture from a live-edge slab is easier than you think! DIY And Crafts. this is the reference for the sled. The crazy grain patterns in crotches and burls are eye-catching. Get an extension kit to work on larger slabs … If you set it up on a flat surface (like my table saw) you get remarkable nice surfaces that need just a bit of sanding with an aggressive grit to remove the mill marks. Power Tools & Accessories Article from woodworkersjournal.com. How to Make a Router Sled/Slab Flattening Mill - MWA Woodworks With just 1/2 sheet of plywood and my router, I was able to surface and flatten a massive 20x24x3" end grain butcher block! Get an extension kit to work on larger slabs … We'll talk about wide belt sanders, planers, limitations of jointers, using a CNC to flatten and finally the use of a DIY router sled to get your slab flat and ready for sanding. If you just tear into it with a belt sander you will eventually end up with something that is somewhat smooth, but not even close to flat. May 1, 2019 - This Pin was discovered by Brian. It makes a huge difference planing with the grain vs. against the grain. Woodpeckers Extended Slab Flattening MillThe hottest trend in interior design these days is live edge slab table tops. And, why not? My slab started with 3/4" of twist overall and I feel comfortable doing all my flattening from one side and than flipping once to do the other. Use this router sled to flatten any size slab using your router and the Infinity Cutting Tools Mega Dado and Planer Bit. Woodpeckers | Slab | Flattening Mill | Router | Woodworker's Journal. This is a great way to flatten work pieces that are too large to fit in a standard planer, drum sander or benchtop CNC. With smaller projects like a cutting board, you can absolutely do that, and I actually used that method in the second video. Just add legs and you’ve got yourself a coffee table. First, you’re stuck with 3/4-in.-thick stock. Reuse large tree branches and stumps by cutting them into smaller pieces. The rails must be parallel and square. Follow along as I make a router sled/slab flattening mill. With a 3"-thick slab I should be able to get a at least a flat 2" thick slab when all is done. The casters should make this much easier. Using the Slab Flattening Mill is as easy as sliding your router across the slab and back, moving over a little less than the width of your cutter and repeating until you’re done. Learn how in the first step of my live edge wood for beginners woodworking series. Here's the router sled/flattening mill I made out of like 1/2 sheet of ply. Using the Slab Flattening Mill Pro is as easy as sliding your router across the wood slab and back, moving over a little less than the width of your cutter and repeating until you’re done. The heart of the jig is a trough that guides the router over the workpiece, allowing you to even out the high and low points as much as possible and retain the maximum possible thickness. Slab flattening mill with 56" wide or optional 72" wide x 8" thick x 13' long capacity, powered cutter head directional controls with variable feed speed, optional auto feed, 5" router/planer cutter head with five carbide knives, and orbital sanding head attachment. For the best finish, plane with the grain. You will … Discover (and save!) Using the Slab Flattening Mill is as easy as sliding your router across the slab and back, moving over a little less than the width of your cutter and repeating until you’re done. Subscribe to the newsletter and get 10% off your next purchase in addition to the latest products, guides and project ideas. This jig … Download the plans for it as a SketchUp file: 1. The Extended Slab Flattening Mill expands the capacity to 62" by 105" or 38" x 129". The natural curves of the trunk give an organic feel. We have a great online selection at the lowest prices with Fast & Free shipping on many items! The natural curves of the trunk give an organic feel. May 30, 2019 - How to Make a Router Sled to Flatten Slabs: Hi! awesome vid! Second, by flattening dry, rough-sawn wood, you’ll end up with boards that are perfectly flat, straight and true, which is rare with store-bought boards. The Slab Flattening Mill can mill slabs up to 3-7/16” and the minimum thickness depends on the travel of the router and length of the blade. This is a great way to flatten work pieces that are too large to fit in a standard planer, drum sander or benchtop CNC. What complicated it even more was that I hit metal…a lot of metal…while milling. Even cracks that would have sent lumber to the burn pile just a few years ago are being controlled and enhanced with butterfly patches and epoxy inlays. Router Bits, Tables & Accessories Routers & Shapers Router Accessories I'm Matt. May 6, … Woodpeckers Slab Flattening Mill - Woodworking Diy Woodpeckers Slab Flattening Mill Great Woodworking Plans For Home Projects Woodworking is an acquired ability that develops into an art and as with the whole lot you seek to attain in life, practice makes perfect. your own Pins on Pinterest Versatile extruded aluminum rail system enables live-edge slabs of many sizes to be flattened accurately and safely with a handheld router. This will cut down on the amount of your slab that has to be planed off. Follow along as I make a router sled/slab flattening mill. Three ways to flatten your slab, and which method is best. The Woodpeckers Slab Flattening Mill Pro (and your router) lets you accurately and easily flatten oddly shaped and oversized slabs right in your own woodshop. What I decided to do is build a slab flattening jig that allows me to flatten and stack the slabs so they will eventually be ready for use. Nov 5, 2019 - Woodpeckers Extended Slab Flattening Mill (along with your router) lets you accurately and easily flatten oddly shaped and oversized slabs right in your own shop. Available in 4 sizes. This product is currently unavailable for purchase. New comments cannot be posted and votes cannot be cast. Use your router with ease to flatten and thicken slabs. By Timothy Dahl. February 2019. ( The Stone Coat Countertop Slab Jig will adjust to many router size3s and table sizes). Jun 12, 2019 - Make a live edge slab table top with the Woodpeckers slab flattening mill. Since you’re using a router instead of a planer-style cutterhead, tear-out is minimal…the surface will only need light sanding afterwards. Basically Build a box for it had an inch or more and router. Tool: slab Flattening mill actually used that method in the first of! Crazy grain patterns in crotches and burls are eye-catching of doing, building and fixing things on their.. 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